Indonesia 150TPH Andesite Crushing Plant Successfully Installs

Shandong Metro Machinery Co., Ltd. Indonesia 150TPH Andesite Crushing Plant Successfully Installs 

LINYI, CHINA – 2018– Shandong Metro Machinery Co., Ltd., a premier manufacturer of heavy-duty crushing and screening solutions, proudly announces the successful completion of a 150 tonnes per hour (TPH) andesite crushing plant project in Indonesia. This comprehensive turnkey project encompassed design, manufacturing, shipping, and on-site installation, further solidifying the company's reputation as a reliable partner for hard rock processing solutions across Southeast Asia.

Indonesia's rapidly expanding infrastructure and construction sectors continue to drive strong demand for high-quality aggregates. Andesite, a dense volcanic rock abundant in the Indonesian archipelago, is a prized raw material for road base, concrete, and asphalt production. However, its hardness and abrasiveness require specialized processing equipment to ensure efficiency and long service life. Shandong Metro Machinery responded with a customized plant configuration built around two high-performance crushers.

Core Equipment Delivered

The plant's processing train features equipment engineered for durability and productivity in hard rock applications:

PE600×900 Jaw Crusher (Primary) – This heavy-duty jaw crusher features a large feed opening of 600mm × 900mm, capable of accepting run-of-mine andesite boulders up to approximately 500mm. The deep crushing chamber, forged eccentric shaft, and replaceable jaw plates deliver reliable primary reduction with high throughput and minimal downtime. Its robust bearing design ensures stable operation under the demanding conditions of hard rock crushing.

PYS1313 Cone Crusher (Secondary) – This advanced hydraulic cone crusher takes the primary crushed material and reduces it to precise final specifications. With a standard chamber configuration suitable for medium to fine crushing, the PYS1313 produces well-graded, cubical aggregates ideal for construction use. Key features include:

• Hydraulic clearing system to minimize downtime from tramp iron.
• Hydraulic adjustment of discharge opening for quick product size changes.
• Overload protection to safeguard the crusher from uncrushable materials.
• High crushing ratio and low operating costs.

The combination of the PE600×900 for primary reduction and the PYS1313 for secondary crushing creates an efficient two-stage circuit capable of producing multiple aggregate fractions required by the Indonesian construction market.

Comprehensive Turnkey Execution

Shandong Metro Machinery provided end-to-end project management across all phases:

• Design:Custom plant layout optimized for the client's specific site conditions, material characteristics, and production targets. Detailed engineering drawings and flow sheets were developed to ensure seamless integration of all components.
• Manufacture:All equipment fabricated at Shandong Metro's ISO-certified facilities using premium wear-resistant materials and precision machining. Each unit underwent rigorous quality control and factory testing prior to shipment.
• Shipping:Full logistics management, including sea freight coordination, export documentation, and port-to-site delivery. All cargo was properly crated and containerized to protect equipment during ocean transit.
• Installation & Commissioning:A team of Shandong Metro service engineers traveled to Indonesia to supervise equipment installation, provide technical guidance, and conduct thorough commissioning. The plant was started up and tested under load to verify capacity and product quality met contractual specifications.

Operational Highlights

• The completed 150TPH andesite crushing plant delivers:
• Production Capacity: Steady output of 150 tonnes per hour of processed andesite aggregates.
• Product Range: Multiple aggregate sizes, including 0-5mm manufactured sand, 5-10mm, 10-20mm, and 20-30mm coarse aggregates.
• Power Efficiency: Optimized motor selections and crusher designs minimize energy consumption per tonne of finished product.
• Maintenance Accessibility: Thoughtful plant layout provides easy access for routine maintenance and wear part replacement.

Supporting Indonesia's Construction Boom

Indonesia's ambitious infrastructure agenda—including new toll roads, railways, ports, and the ongoing development of the new capital city Nusantara—has fueled unprecedented demand for construction materials. This 150TPH andesite crushing plant positions the client to reliably supply specification-grade aggregates to local contractors and ready-mix concrete producers, reducing reliance on imported materials and lowering project logistics costs.

"We are very pleased with the outcome of this Indonesian project," said [Mark Lv Export Sales Manager at Shandong Metro Machinery Co., Ltd.]. "Our PE600×900 jaw crusher and PYS1313 cone crusher are proven performers in hard rock applications worldwide. By offering a complete turnkey service—from initial design through to installation—we ensure our clients in Indonesia and beyond can focus on their core business while we deliver a plant that works."

Project Summary

Material Processed:Andesite (hard volcanic rock)
Capacity:150 TPH
Primary Crusher:PE600×900 Jaw Crusher
Secondary Crusher:PYS1313 Cone Crusher
Scope of Supply:Design, Manufacture, Shipping, Installation & Commissioning
Manufacturer:Shandong Metro Machinery Co., Ltd.

About Shandong Metro Machinery Co., Ltd.

Shandong Metro Machinery Co., Ltd. is a leading Chinese manufacturer specializing in the design and production of crushing, screening, and material handling equipment. With decades of industry experience, Metro offers a comprehensive product portfolio including jaw crushers, cone crushers, impact crushers, vibrating screens, feeders, and complete stationary and mobile crushing plants. The company is committed to delivering high-quality, reliable equipment backed by responsive after-sales support to customers worldwide.

For more information about Shandong Metro Machinery Co., Ltd. and its full range of crushing solutions, please visit www.metrocrusher.com or contact the media team directly.